E.A.A. CHAPTER 1230  NUT TREE  
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PROJECTS BY AIRCRAFT
RV SERIES
GLASS STAR
RANS AIRCRAFT
ZODIAC

SONEX
Aercoupe

PROJECTS BY BUILDERS
Tom Allen
David Aronson
Ed Martinson

Rod Panzer
Dr. Richard "Dick" Waltermire
Woody Harris
Ward Marsh
Bernie Vasquez

MEMBER'S AIRCRAFT PAGES
Renee Snow's 152

TECHNIQUE SECTION
Jerry Pryce - Plexiglass forming

HOMEBUILDER'S LINKS


NEW  NEW   NEW   NEW   NEW
SOLANO PILOTS' ASSOCIATION & E.A.A. CHAPTER 1230
WANT-ADS/BUY&SELL

RV7 Empennage kit  10/2008
Electric trim servo motors
Never started- still in box
Cost new over $1,905.  Will sell for $1,300 OBO, you haul from Yolo
Airport and sve over $600.
Tom @ 707.455.1719 or email to Seaplanetom@msn.com

 

*RV6/6A Tail and Wing Kits*
10/2008

Completed tail pieces except for elevators
Wing kit includes Anodized Pre-built wing spar
Electric Trim
Moved RV too many times w/o progress and now a family needs 4 seater.
Send questions palmeremail at yahoo com or call 408-354-7439
Currently in San Jose area.

 

For Sale 3/8/2008
AHRS Mount Kit for RV-7/9
Part Number = IF AHRS MOUNT
Price = $30.00

Thirty Dollars from Vans. Any reasonable offer will be accepted.
Jon Hussey
Vacaville CA
707-451-2565

Technical Links


Aeroelctric- Bob Nuckells
http://www.aeroelectric.com/Downloads.htm
l

 

 

 

 

NEW WANT ADS/BUY & SELL LISTINGS BELOW

This Month' s featured technique session is by Jerry Pryce.  His lecture was given at our November meeting.  Next month we could feature your ideas right here.  CONTRIBUTE!!

FORMING PLEXIGLASS
The information contained in this presentation was taken directly from THE SPORTPLANE BUILDER (pages 193-194) authored by the late Tony Bingelis. Tony’s series of books on the construction and maintenance of homebuilt aircraft belong in the library of all EAA members.

Plexiglass can be bent cold. You can even force it into a curved frame, for example, but the minimum radius of the bend or curvature must be at least 180 times the thickness of the acrylic sheet. You can bend a 1/16-inch thick sheet into a 22-inch circle. The minimum bending or curving radius, then, for 1/16-inch sheet is 11 inches, and for 1/8-inch plexiglass, 22 inches.

If the desired curvature for your piece is NOT circular or somewhat sharper than the minimum bend radius mentioned, you would have to resort to heat forminG.

An acrylic sheet is a thermoplastic material; it can (when heated to approximately 340 degrees F) be stretched, shaped or formed into almost any shape you want. As it cools, it will harden again, retaining its formed shape.

DRAPE-FORMING OF PLEXIGLASS

For small windshields and sharply curved landing light covers, etc., the kitchen oven may be used provided that you can arrange for diplomatic immunity from your wife or significant other. Most standard kitchen ovens can accommodate plastic pieces up to 18 inches long. A typical exercise in drape-forming a landing light cover is illustrated in the accompanying Figure 2.

BASIC HEAT FORMING

Remove the masking paper before any heat forming operation. When you put the plexiglass in the oven, never lay it on a bare metal tray, rack, or form, as that will result in "mark-off" areas. Your wood or plaster forms should be prepared by covering them with cotton flannel cloth. Avoid excessive or prolonged heating of the plexiglass. For simple forming operations, preheat the oven to about 250 degrees F and slip your mold and all into the oven. Heat it for 5 minutes or until the plexiglass droops and limply embraces the form. Remove the form and plexiglass from the oven, and using cotton gloves, make sure that the plexiglass stays snugged down around the form as the acrylic piece cools. Do not remove the plexiglass from the form until it has cooled below 175 degrees F. All acrylic sheets will shrink approximately 2% when heated, therefore if there is a requirement for a dimensionally accurate piece, it might be best to make the piece slightly oversize, and later trim it to the exact dimensions

 

 

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